These match up perfectly compared to the OEM ones except these are stainless steel. There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. Fits perfectly in my Outdoor Gourmet 3 burner combo. This shows the angle of the burner in respect to the tube. Just remember you want to roughly match the area of the intake portion of the manifold to the total area of the number and size of the holes in the burner block. This is the 3rd time of firing up the forge making sure all castable is cured, would it be beneficial to apply Satanite the walls ? I'm going to use a blower mounted under the forge table to force air into the burners. A ribbon burner is quieter, more efficient, and longer lasting than a traditional pipe-style burner. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. Now the air is pressurized to provide the motive force to draw in the gas and, like the inspirator flow, can draw approximately 4 cubic feet of gas to 1 cubic foot of air. It is also possible (and equally effective) to use a gas jet which provides some restriction and gives a fixed-area, variable-pressure adjustment system. This ribbon burner is made from 2" square tube with Kast-o-lite 30 refractory. In order to build this forge burner, You will need a drill, a set of bits, and a couple of files. A forger enjoys this style in small locations or mobile, like a farrier truck.Forging in the Pro Forge is fast and efficient. your own Pins on Pinterest I have two of these burners in my forge, which is about 7,000 cubic inches. Most folk seem to have success with a relatively large "gas jet" on blown burners, using a needle valve to control gas flow: effectively a fixed-pressure, variable-area adjustment mechanism. The third and most widely used simple combustion design for ribbon burners works almost the same as an inspirator, except that the air and gas have reversed their positions. As the forge heats up the refractory heats up also and preheats the air and gas mixer to help it burn better. I have two of these burners in my forge, which is about 7,000 cubic inches. The ones I've seen and used were made by using ordinary crayons for molding the holes. By TerryWay, July 4 in Video and Multimedia. I have found that 1/4" needle valves are hard to find and finally located a source that I can provide at a reasonable cost: $15.00 A source for the blower needed for a forced air forge (Ribbon Burner) is There are 32 holes through the refractory, and the inlet is 1 9/16” inside diameter and 1 7/8” outside diameter. They are best seen when the burner is left uncovered by any media; this allows for the full effect of the "Wall Of Flame" to be best seen. I might also look at redesigning the manifold. TerryWay 0 Posted July 4. I plan on having individually adjustable burner valves, so I'll put the inlet in after the pipe turns down towards the burner. ©2020 Essential Craftsman LLC. Simple Gas Forge Burner Holder Assembly. Custom Ribbon burners are known for their elegant modern design. Jun 11, 2006. Ribbon Burners. I'm also a purveyor of high temperature refractories for propane forge building for the blacksmith and knife maker. I think Wayne Coe has plans on his page. Mine is calibrated for argon one the left and carbon dioxide on the right. The "Reil Burner" is a superior burner … The burner design above is my modification to the well known "Aussie" burner, as designed by various smiths, some noted on the drawing. This means you can go smaller to a point you just need more though I would avoid much larger as you tend to lose that even heat distribution with less holes. (Alongside the needle valve for the burner). Having a gas inlet per burner means you are going to have to adjust both to the same mixture to get the same air:fuel ratio and flame temperature from each burner. The "gas jet" can be as simple an open-ended tube. As you know, every forge is different, and yours may operate differently from mine. Sign up for a new account in our community. The burners will be about 3" wide and maybe 7" or 8" long. Simple, effective, highly functional, and keeps money in your pocket. The forge can be used for heat treating, forging and forge welding. The burner holder assembly is ready to install in your simple gas forge, all the holes are drilled and taped. Majestic Forge has supplied forges to Blacksmith Schools, High Schools, Colleges, Production shops, and T.V. I used 129 1/8" cocktail straws and get a mighty nice flame..............or, actually, no flame at all, but a white hot interior if I need it. All rights reserved. The Pine Ridge Burner is often referred to as a "ribbon burner" because it creates a "ribbon" of flame. For those of us who prefer the control of a blown forge, a ribbon burner is probably one of the most efficient and quiet. shows, “Myth Busters” has chosen majestic forge twice for their show and Majestic forge is the forge of choice for “Forged in Fire". https://blacksmith.org/2005-1-hot-iron-news/. A 3" burner is a good size for a Freon Bottle forge. I'd put the fuel inlet out to the right of your picture and I'd definitely only have the one. Share Followers 2. I think the left-hand burner will tend to have a bigger flame than the right-hand one simply because flow is past the right-hand burner, which I think would tend to reduce the static pressure to that burner, and hits the end of the line at the elbow into the left-hand burner, which I think will tend to increase the static pressure. The burner starts with a 12 gage steel shell. May 11, 2018 #8. This was my first firing and I didn't take it up as high a heat as it would go. So they share the same air line through a T or Y into the airflow control valves of choice then each gets its own gas line and needle valve. I think Sound forge is a toy. Recommended Posts. The air and gas mix in the back portion before coming out the multiple holes in the refractory. Sunday at 07:32 PM in Tools and Tool Making. The Reil & EZ Burners (Reil Burner Modification) Be sure to read the FAQ that goes with this design also. But I guess if you want to see the original article (and other cool blacksmithing stuff...). The plenum is made of 3/16” thick 3" x 3" steel tubing. The ribbon burner is 3” wide, 12 ¼” long and 4 ½” deep. This is the beginning of building a forced air propane forge. The refractory is rated to over 3,000 degrees. The forge is small enough that I can run the burner at under 5 psi and keep the interior at a good working temperature.However, this burner design does work well in larger forges, many large forges even use multiple burners. If you want to run it in series then you have less independent control over the burners as a unit but its more straight forward and less parts. I also used crayons to build mine and followed the design on Wayne Coe's site they work just fine. I'm planning on having 2 ribbon burners. having a burner on top also puts more back pressure on your system which can result in a flame escaping out of the back of your burner. My questions are, first, what is the best way to infect the fuel? I plan on having a valve where the vertical line is between the two burners. By What makes the Pine Ridge Burner so durable? Second, what size openings should I cast into the burner? Also, the burner is way better. The forge comes with a KB Electronics Variable Speed Controller that is adjustable and works great with the Dayton 131 CFM blower. Ribbon Burner A ribbon burner is quieter, more efficient, and longer lasting than a traditional pipe-style burner. Get the best deals for ribbon burner forge at eBay.com. Members; 0 13 posts; Share; Posted July 4. It isn't all the way seated, I cast the opening 1/8" tight so it could be fitted tightly. We supply forges for the professional Smith as … I also like hearing all my effects at the same time and be able to solo them or mute them and here the diff. Burner Mounting: The Nanomongo burner, or T-Rex, produce such intense vacuum and gas stream pressure that they can be mounted horizontally along the base mounting structure of the forge, and a supply pipe run up to a short nozzle mounted in the forge shell. Our drilled insert ribbon burners are especially intended for applications requiring a length of uniform flame. The biggest thing to me is insulation and where your forge doors are, with a side blast I found that having a door close from the opposite side works best. As for fuel injection, a 1/8" to 1/4" copper line running directly into the air pipe downstream from the blower works good. Probably could be good to have it on both channels. Anvil Brand forgeing supplies favorite item. A two port burner with barstock ports. This type of burner has an extremely wide operating range-the flame can be set to provide an intesnse and … Regardless, it sure looks like your new Ribbon Burner forge is doing a GREAT job! 8,441. Making things that "just work". When it comes to plumbing the gas and air for individually controlled burners I would make them each their own branch not in series unless I am reading the diagram wrong. JTknives Blade Heat Treating www.jarodtodd.com Knifemaker / Craftsman / Service Provider. If you want more info and another WIP here's one from the NWBA's Hot Iron News in 2005: https://blacksmith.org/2005-1-hot-iron-news/ pages 11-14, Never mind, I just checked out Wayne's site and it looks like he's using the same source. You need to be a member in order to leave a comment. That simply ain't gonna happen, at least not regularly. Propane Forge Burners. Bob Ouellette, Im planning on having 2 ribbon burners. 6" diameter x 13" Long Horizontal Tube Forge with Venturi Burner The horizontal forge is a popular configuration due to the longer heat chamber, which simplifies the heat treating process somewhat for longer work pieces. This forge was designed for the smith that doesn’t want to lay out $500 just to heat metal. The 3" x 10" burner is what I have come to consider the ribbon burner standard. this heavily depends on your burner design tho. There is no steel in contact with forge temperatures, which means no scaling and degrading of burner components. The first will always run when using the forge and the second will be turned on whenever the chamber is opened up for larger projects. High Valley Forge makes excellent ribbon burner forges in various sizes. Blacksmithing, Cooking, and keeping my workspace in one piece. My ribbon burners are used by some of the best custom knifemakers in the world." I think you will have to have valve on that second burner to avoid the flame going back, when its not in operation. Siberian Huskies, Blacksmithing, pattern welding. These pictures show the ribbon burner sitting in it's location in the forge tube. The Ribbon Burner is 7" wide by 3" tall and is fabricated with steel and Mizzou Plus Castable Refractory. Contact: Ron Wailes 341 Pioneer Trail Road Cle Elum, Wa 89822 Phone (509)-656-3144 Cell (206)-909-0590 How-to links: In the following series of videos, Eric Dube makes a suit of armor free-hand from sheet metal, showing the high art of "raising". The only real pitfall to the horizontal forge configuration is the inevitable hot spot created at the entry point of the burner. Discover (and save!) Ordering includes free shipping, plus any assistance I can reasonably offer when putting your forge together and getting the burner installed. It's easy! in real time. We use 25,000 btu's per linear foot when calculate customs for 10~12" flame. Attachments forge body prep burner mount.jpg (177.7 KiB) Viewed 7879 times forge body start.jpg (175.76 KiB) Viewed 7879 times ribbon burner cleanout.jpg (192.9 KiB) Viewed 7879 times These burners are approximately 3-1/8” x 10-1/8” and weigh approximately 10lb. bladesmithsforum.com Thanks Alan. Powered by Invision Community. https://chris623.zenfolio.com/img/s/v-11/o1066304653/c1/p3866474508-200.mp4. Ribbon Burners AGF Burner specializes in ribbon burners. I personally like to use these in forges with a chamber floor that's approximately 9" x 16" and this is what I use in my daily driver forge. How to Build a Gas Forge Burner. My Ribbon burner Forge My Ribbon burner Forge. We should have plans and a material list ready very soon. Tools, science, food, wine. We have a great online selection at the lowest prices with Fast & Free shipping on many items! My burners have been in place for years and show no visible signs of wear or deterioration. The plenum portion of the shell is separated from the burner block by a.25" steel baffle plate. Here's a side view drawing of the forge. Forge and burner together stand 18” tall and the burner extends 14 1/2” to the side, from the center of the forge. A hard fire brick will be used to adjust the size of the chamber. This may suit your application, but in general, I'd aim for symmetry in the system. For building this DIY forge burner, you will need a drill, a set of bits, … The beauty of this burner is that it can be made in any configuration depending upon the size and shape of the heat desired. If you inject the fuel and mix thoroughly before the burner feeds separate, both burners will always get the same mixture without any faffing about on your part. Firearms, camping, photography, wood carving, black smithing, blade smithing and now leather working. TerryWay. Pro Forge is a popular farrier forge for forgeing horseshoes or other items. A 6" burner is a good size for a 20# propane bottle forge. Amazon's Choice for ribbon burner MENSI High BTU Sand Casting Aluminum Venturi Burner 1"BSP Without Fittings DIY Commercial Industry Forge Burner Spare Parts 1 PCS 4.3 out of 5 stars 56 May 22, 2018 - This Pin was discovered by Dan Hamilton. If you would like to build a forge like mine, then hang in there! Knives Im planning on building a forge that will have an adjustable chamber size. I'm planning on building a forge that will have an adjustable chamber size. This is a closeup of the ribbon burner. A needle valve on the copper line is good. 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Application, but in general, i cast into the burners will be about 3 '' x ''... May suit your application, but in general, i 'd put the fuel inlet out the... Forges to Blacksmith Schools, Colleges, Production shops, and longer lasting than a traditional pipe-style burner you!